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Factory / Warehouse Security System Buying Guide


Industrial security: IP67 cams, PoE, NVR 30+ days, 3-zone deploy. Budget: small 3K-8K CNY, large 10K-50K. Choose ONVIF brands.

TL;DR: IP67 min, PoE+NVR, 3 zones, 30-day storage, ONVIF.

 

I. What Does Your Factory Need? (30s)

Answer: (1)Env: ordinary, dusty, hi/lo temp, chemical? (2)Area: <500m2, 500-2000m2, >2000m2? (3)Mgmt: local guard, remote, mobile app?

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II. Core Parameters

2.1 IP Rating: IP67 Minimum

Rating

Meaning

Scenario

IP65

Dust-tight

Indoor

IP66

Strong jets

Wash-down

IP67

Short immersion

Outdoor

IP68

Continuous

Drainage

2.2 Explosion-Proof Rating

Rec: indoor IP65, outdoor IP67+. Never use consumer IP54 cams indoors.

2.2 Explosion-Proof Rating

Mark

Environment

Scenario

Ex d IIC T6

Gas explosion

Chemical

Ex tD A21

Dust explosion

Flour/Wood

Dual

Gas+dust

Integrated

2.4 Resolution & Lens Selection

Exp-proof cams MUST have national cert (CNEX/ATEX). Modifying ordinary cams is illegal.

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III. Three-Zone Deployment

3.1 Production Line Monitoring

Goal: traceability, compliance. Use bullet cams fixed on workstations.

Line Type

Camera

Special

Electronics

4MP bullet

ESD-safe

Machining

4MP dome

Fluid-resist

Food

Stainless

Washable

Chemical

Exp-proof dome

CNEX

3.2 Warehouse Monitoring

Shelving aisles: bullets at both ends. Loading: dome+bullet. Critical: add thermal cam.

Type

Deploy

Storage

General

1 bullet / span

30d

Valuable

1/aisle + exit dome

90d

Cold

Heated bullet

30d

Hazmat

Exp-proof+thermal

90d+

3.3 Perimeter Security

Perimeter: IR bullet (>=50m night) + AI human/vehicle classification.

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IV. Network and Power

4.1 PoE vs Independent Power

Solution

Pros

Cons

Suitable

PoE

Single cable

<=100m

Most

DC

No limit

Complex

Supplementary

PoE extender

To 250m

Extra device

Long dist.

Fiber

Unlimited

High cost

Large

4.2 Network Architecture

Isolate surveillance network from office. Use VPN/P2P for remote access; NEVER expose cams to internet.

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V. Storage

5.1 Capacity

Cams

Resolution

Bitrate

30-day

8

1080p

2Mbps

~5TB

16

4MP

4Mbps

~20TB

32

4MP

4Mbps

~40TB

Formula: (bitrate/8) x 3600 x 24 x days x cams = bytes.

5.2 Methods

Method

Pros

Cons

Rec.

NVR internal

Plug-play

Single fail

Small

RAID NVR

Redundancy

Costly

Critical

Cloud

Off-site

Bandwidth

Supplementary

ONVIF essential for multi-brand flexibility.

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VI. Camera Selection Quick Guide

Choose by scenario:

Scenario

Recommended

Reason

<500m2 warehouse

4x1080p PoE+4ch NVR

Economic

Medium shop

8x4MP PoE+8ch NVR

Balanced

Large campus

32x4MP+RAID+fibre

Scalable

Hazmat warehouse

Exp-proof+thermal

Compliance

VI.2 Price Reference (CNY)

Component

Entry

Mid

High

1080p bullet

200

400

800

4MP bullet

350

600

1200

Dome

500

900

2000

NVR 8ch

800

1500

3000

HDD 4TB

600

-

-

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VII. Compliance and Standards

Comply with GB 50348 (China), IEC 62676 (international), ONVIF Profile S/T. Exp-proof devices need valid certification.

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VIII. FAQ

Q: How many cams for 1000m2 warehouse?

A: Typically 6-10: 4 aisles, 2 loading, 2 perimeter.

 

Q: Can I reuse existing cams?

A: Yes if ONVIF. Otherwise use hybrid NVR for analog+IP.

 

Q: How long keep footage?

A: 30 days min; 90 days for hazmat/high-value.

 

Q: Need separate monitor?

A: Recommended. 27-inch monitor improves situational awareness.

 

Q: Internet speed for remote view?

A: 2Mbps upload per 1080p stream. 16 cams: 32Mbps upload.

 

Q: Are thermal cams worth it?

A: For fire prevention in critical warehouses: yes.

 

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IX. Compliance Checklist

  • ☐ All outdoor cams IP67+
  • ☐ Exp-proof certification valid (CNEX/ATEX)
  • ☐ PoE budget: 15.4W or 30W per port
  • ☐ NVR storage >= 30 days at max bitrate
  • ☐ Surveillance network isolated from office
  • ☐ All cams support ONVIF Profile S/T
  • ☐ UPS >= 2 hrs for NVR and critical cams
  • ☐ Remote access via VPN only (no port forwarding)
  • ☐ Regular firmware update schedule established
  • ☐ Staff trained on operation and incident response

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X. Summary Comparison

Item

Entry

Mid

Pro

Camera

1080p bullet

4MP bullet

4MP exp-proof

NVR

4-ch

8-ch

32-ch RAID

Storage

7d

30d

90d+

Network

PoE switch

PoE+fibre

Redundant ring

Budget

3K-8K

8K-20K

>50K

Prev:

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